Search found 108 matches

by 81caddyGuy
Sat May 26, 2012 12:35 pm
Forum: VW Diesel (General)
Topic: MK1 MK2 vent windows
Replies: 20
Views: 8039

Re: MK1 MK2 vent windows

the window seals have a lip that goes around the seam of the doors sheetmetal to hold them in place
by 81caddyGuy
Thu Apr 19, 2012 5:41 pm
Forum: VW Diesel (General)
Topic: MK1 MK2 vent windows
Replies: 20
Views: 8039

Re: MK1 MK2 vent windows

ok soory on the answer for you. I sold my 81 caddy and it had the glued in vents that were detached from the glass. I spent a year and endless hhours on the phone with three adhesive manufacturers trying to find/ locate a glue to reattach the hinges and came up with the best one only holding for a m...
by 81caddyGuy
Sun Apr 17, 2011 7:40 am
Forum: IDI Performance Upgrades
Topic: MK1 IDI to TDI swap
Replies: 13
Views: 13050

Re: MK1 IDI to TDI swap

well i guess i need to do it afterall. Went to work today and kept smelling oil. i thought it was the honda in front of me :lol: turns out a have oily black sludge spewing out of my expansion tank :cry: guess its time to do something. anyone got a spare TDI for sale? :roll:
by 81caddyGuy
Tue Sep 07, 2010 9:42 pm
Forum: VW Diesel (General)
Topic: VE injector pump assembly pictures.
Replies: 104
Views: 364349

end play

Mine had side play when i tore it down to rebuild it but i did not have the tools to ream the new bushings so i ust left it. as far as end playi am not sure about that thinking thru the VE pump that should be ok because the main shaft ends at the governor drive and transfers thru rubber bushings so ...
by 81caddyGuy
Wed Sep 01, 2010 10:48 pm
Forum: IDI Performance Upgrades
Topic: MK1 IDI to TDI swap
Replies: 13
Views: 13050

why worthy

Why do you say a worthy project? I have not lookind into this very deeply yet so is there somthing major i am missing? I do not want to turbo this engine as there are no piston cooling jets. As a diesel mechanic I now how much any increase of inlet pressure (boost) will raise cumbution temperatures....
by 81caddyGuy
Sun Aug 29, 2010 1:53 pm
Forum: Projects
Topic: reupholstery
Replies: 2
Views: 3872

I am thinking about doing mine myself.
by 81caddyGuy
Sun Aug 29, 2010 1:52 pm
Forum: IDI Performance Upgrades
Topic: MK1 IDI to TDI swap
Replies: 13
Views: 13050

MK1 IDI to TDI swap

Just looking for some ideas for the caddy. I would like to be able to drive down the interstate with a/c and not block traffic. I would like to use the 020 tranny (mine or another) and an on the fence about going to a MTDI or electric. I am leaning toward MTDI as wel have no emissions here in FL and...
by 81caddyGuy
Sun Aug 29, 2010 1:46 pm
Forum: VW Diesel (General)
Topic: 93 TD Dies on Hwy. No fuel in filter or Inj. Pump
Replies: 5
Views: 2656

could be a clogged fuel filter as well if they get plugged it wil flow slow as well. Mine did the same with bad diesel from shitco i was 70 mile from home on the side of the interstate. I had enought tools to pull the suction line from the tank (bone dry) I blew thru it back to the tank till i looke...
by 81caddyGuy
Sun Aug 29, 2010 1:29 pm
Forum: VW Diesel (General)
Topic: Timing and injector settings on marinized VW 1.6 diesel
Replies: 31
Views: 10939

problems

I read on the other site about what cdk said. uploading pictures of your small cooling circuit would be very helpfull to verify correct routing. I am sure there is a place in rio to get the heat shields for the injectors but the host of this forum sells these vw parts if you contact him @ jack@vwdie...
by 81caddyGuy
Wed Aug 25, 2010 11:15 am
Forum: IDI Performance Upgrades
Topic: Upgrading an AAZ crank pully with a TDI crank pully?
Replies: 11
Views: 13207

tdi parts

I am considering swapping my 1.6L IDI out of the caddy for a MTDI engine so i will not have to go thru the whole broaching process anyway.
If you know where i can get an engine cheap it would be helpful.
by 81caddyGuy
Mon Aug 23, 2010 1:08 am
Forum: VW Diesel (General)
Topic: vent windows
Replies: 46
Views: 18881

breaks loose

it seems to be diffrent every time with every adhesive. with the last stuff i used the glue itself sheared. there was glue on the pivot and the glass. I used less than 1cc of glue so i know it was not an overglue issue. I also put a piece of snad paper on the glass grit side up to match sand the bot...
by 81caddyGuy
Sun Aug 22, 2010 4:24 pm
Forum: Want to Buy - Sell - Trade
Topic: (3) Ip's 1.9, 1.6 TD trade for early 1.9 IP or reseal WA /BC
Replies: 4
Views: 2071

tuning

Are you capable of tuning the pump when you install it? To do a complete reseal you have to re calibrate the max fuel settings and it can be close but not right on without the car to dial it in. the only other issue is the main shaft bushings. if they are wore the new ones are installed then reamed ...
by 81caddyGuy
Sun Aug 22, 2010 10:49 am
Forum: VW Diesel (General)
Topic: vent windows
Replies: 46
Views: 18881

more glue

thats for sure. I am missing the the locking tabs for mine so i had some universal vent window locks to hold them in, good thing too cause it would have hit the highway last time when the adhesive went out. Knowing the germans the stuff they used to hold the vent windows in was was probabaly some sh...
by 81caddyGuy
Sun Aug 22, 2010 12:21 am
Forum: Want to Buy - Sell - Trade
Topic: Lot of parts for mk2 Golf and possibly Jetta
Replies: 4
Views: 2138

wheels

I would like to know about the wheels. Are they all true on the balancer? I have two that are a little out of round and it rattles my teeth out over 55mph. Also are you planning on selling them or will sell them if the price is right? I am in florida so I don't need winter tires if you wanted to dis...
by 81caddyGuy
Sun Aug 22, 2010 12:15 am
Forum: VW Diesel (General)
Topic: vent windows
Replies: 46
Views: 18881

glue failed

So the glue held great untill last week then failed. I have the chemist from the maufacturer working on a new batch. He has the glass and complete frame with upper and lower pivots. I swapped to fixed windows from a junk yard donor car for $10 out the gate both windows and seals. If the chemist come...