Search found 29 matches

by Tmarkle
Tue May 23, 2017 11:48 pm
Forum: VW Diesel (General)
Topic: Pressure in coolant tank?
Replies: 9
Views: 3023

Re: Pressure in coolant tank?

Definitely was the head gasket... won't let me upload a pic of the gasket but she was shot.
by Tmarkle
Fri May 05, 2017 11:18 pm
Forum: IDI Performance Upgrades
Topic: 1.6NA turbo swap
Replies: 12
Views: 5705

Re: 1.6NA turbo swap

Fatmobile wrote: Fri May 05, 2017 3:42 pm Others have snapped their belt at idle and been fine.
Head has to come off for the head gasket anyways, so I guess I'll figure out then.
by Tmarkle
Wed May 03, 2017 10:25 pm
Forum: IDI Performance Upgrades
Topic: 1.6NA turbo swap
Replies: 12
Views: 5705

Re: 1.6NA turbo swap

Is that a plastic outlet with an o-ring seal? If so that could be the problem. Glad to hear you have a steady stream,.. if you see bursts of air in that stream then I would suspect a head gasket even if it runs fine. The head gasket went.... it started overheating after I replaced the flange. Then ...
by Tmarkle
Fri Apr 28, 2017 8:40 pm
Forum: VW Diesel (General)
Topic: Pressure in coolant tank?
Replies: 9
Views: 3023

Re: Pressure in coolant tank?

Well... I have confirmed that the head gasket it probably shot. I replaced the water outlet and the o ring. On my test drive after about 5 minutes the water temp for high enough to blink the light at me. I immediately shut it down. The coolant tank had a ton of pressure and it was leaking from the s...
by Tmarkle
Thu Apr 27, 2017 12:10 am
Forum: IDI Performance Upgrades
Topic: 1.6NA turbo swap
Replies: 12
Views: 5705

Re: 1.6NA turbo swap

Another way to tell if the head gasket is out; is to look at the small line coming from the radiator. With the cap off see if there are any air bubbles entering the resevoir. No coolant coming through that line is also a possible and common problem. One that you should hope for. You might not need ...
by Tmarkle
Tue Apr 25, 2017 11:08 pm
Forum: IDI Performance Upgrades
Topic: 1.6NA turbo swap
Replies: 12
Views: 5705

Re: 1.6NA turbo swap

So I installed a boost controller tonight. I can peak the boost @18 psi. I try not to go that high, I like to stay around 15 psi max. A slight problem has risen though. I am beginning to believe the head gasket is on the way out. The thing runs like a raped ape, tons of power, idles smooth, so on so...
by Tmarkle
Sat Apr 22, 2017 12:30 am
Forum: IDI Performance Upgrades
Topic: 1.6NA turbo swap
Replies: 12
Views: 5705

Re: 1.6NA turbo swap

https://youtu.be/rtMdSxawcFc Here's a cool video I made of the project, go check it out!
by Tmarkle
Fri Apr 21, 2017 10:14 pm
Forum: IDI Performance Upgrades
Topic: 1.6NA turbo swap
Replies: 12
Views: 5705

Re: 1.6NA turbo swap

I've converted a couple NA engines to TD and it worked just great. Even did an old weak 1.5 and it survived a couple 35psi boost spikes. A KO3 turbo hangs down far enough to fit a gasser intake? It's TIGHT! I have to use a dye grinder to shave down a few spots because the manifolds were touching, c...
by Tmarkle
Wed Apr 19, 2017 2:37 pm
Forum: IDI Performance Upgrades
Topic: 1.6NA turbo swap
Replies: 12
Views: 5705

Re: 1.6NA turbo swap

Are you still running the stock injectors, and IP? I have read that doing a turbo swap on the n/a is a bad idea... The fact that the Pistons are different, and it has no oil squirters significantly shortens engine life. I'd still like to do it though.. lol Yep I'm basically running "eco" ...
by Tmarkle
Tue Apr 18, 2017 11:09 pm
Forum: IDI Performance Upgrades
Topic: 1.6NA turbo swap
Replies: 12
Views: 5705

1.6NA turbo swap

I successfully swapped my 1.6D to turbocharged. Very happy with the power gain. I used a K03 turbo and exhaust manifold from an AHU TDI and a gasser intake manifold. HUGE difference in power! 10 psi at WOT. Here are my questions. What's a safe oil temp? Today after some vigorous testing, acceleratin...
by Tmarkle
Tue Mar 21, 2017 6:55 pm
Forum: Want to Buy - Sell - Trade
Topic: WTB K03 Turbo
Replies: 4
Views: 3316

Re: WTB K03 Turbo

Fatmobile wrote: Tue Mar 21, 2017 3:13 pm An AHU would have a VNT15 wouldn't it.
From what I understand the early AHUs had the K03, and the late ones and the ALH had the VNT15
by Tmarkle
Sun Mar 19, 2017 10:36 pm
Forum: Want to Buy - Sell - Trade
Topic: WTB K03 Turbo
Replies: 4
Views: 3316

Re: WTB K03 Turbo

Fatmobile wrote: Sun Mar 19, 2017 9:51 pm Was this stock on a 1.6 TD or was it mostly used on gassers?
It would have came on an AHU TDI
by Tmarkle
Wed Mar 15, 2017 3:14 pm
Forum: Want to Buy - Sell - Trade
Topic: WTB K03 Turbo
Replies: 4
Views: 3316

WTB K03 Turbo

Looking for a K03. Wanting to use this to convert from NA to TD. Thanks.
by Tmarkle
Wed Mar 08, 2017 12:02 am
Forum: VW Diesel (General)
Topic: Injection Pump Questions
Replies: 16
Views: 5073

Re: Injection Pump Questions

Use clear lines if you can. As you've noticed there are a few things you can learn by watching how the air or fuel flows in those line that will help you diagnose a problem.. I just grab some 1/8" vinyl line. It fits a little loose at the beginning sometimes but tightens up after a few heat cy...
by Tmarkle
Tue Mar 07, 2017 11:39 pm
Forum: IDI Performance Upgrades
Topic: Mercedes 300D turbo on VW 1.6?
Replies: 4
Views: 3339

Re: Mercedes 300D turbo on VW 1.6?

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