Search found 73 matches

by jethrobodean
Fri Nov 13, 2009 2:25 pm
Forum: VW Diesel (General)
Topic: Whats going on with my clutch?
Replies: 1
Views: 1147

Whats going on with my clutch?

I had noticed today sitting at a light that my clutch will occasionally grab earlier than normal when letting out clutch pedal. talking to my son who normally drives this car has informed me that it has been temperamental in doing ths for some time. What would cause the clutch to start grabbing earl...
by jethrobodean
Sat Sep 26, 2009 9:43 pm
Forum: VW Diesel (General)
Topic: Anybody have a injection pump timming tool to rent?
Replies: 13
Views: 3687

Hey Dub thanks for the offer. Quantum, I wished I logged on early today and read your method. But I ended up making my own adapter out of a wooden dowel. I was within specs already by ear. Spent 3hrs tooling on the car to adjust the injector pump 1mm...... :shock: I am still ticked at myself at miss...
by jethrobodean
Fri Sep 25, 2009 3:34 pm
Forum: VW Diesel (General)
Topic: Anybody have a injection pump timming tool to rent?
Replies: 13
Views: 3687

Anybody have a injection pump timming tool to rent?

I am done trying to dial this motor in by ear and feel. I need to rent a dial tool and adapter to fit the injector pump and set it and be done with it. Anybody have one sitting in their garage that would be willing, if I paid, to drop it in a USP $5.00 box and mail it to me. I would be willing to ma...
by jethrobodean
Mon Sep 07, 2009 6:33 pm
Forum: VW Diesel (General)
Topic: vacuum pump rebuild ?
Replies: 7
Views: 7243

http://cgi.ebay.com/ebaymotors/VW-Diesel-Vacuum-Pump-Repair-Kit-Rabbit-Jetta-Golf-1-6_W0QQcmdZViewItemQQ_trksidZp3286Q2em20Q2el1116QQhashZitem335453d9f7QQitemZ220458113527QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories Am I looking for a kit like this with just the diaphragm or are there more compl...
by jethrobodean
Mon Sep 07, 2009 4:32 pm
Forum: VW Diesel (General)
Topic: vacuum pump rebuild ?
Replies: 7
Views: 7243

vacuum pump rebuild ?

I found the problem with my heater and the control of air from top to floors. Its the vacuum pump not producing enough vacuum. I put my mighty vac on the line going into the car and found that 6lbs of pressure is needed to switch from top and bottom and my pump is only producing 4lbs. There is no le...
by jethrobodean
Sat Sep 05, 2009 4:58 pm
Forum: VW Diesel (General)
Topic: Stupid Question, moving the IP, what am I doing wrong?
Replies: 3
Views: 1423

Stupid Question, moving the IP, what am I doing wrong?

82 VW N/A I reinstalled the rebuilt injectors and everything is sounding better. I want to move the IP pump to see what kind of sounds and improvements I can get. Problem is that I loosened both top IP and the third on the inside of the gear. Problem is I get hardly any movement at all and notice no...
by jethrobodean
Fri Sep 04, 2009 2:48 pm
Forum: VW Diesel (General)
Topic: rebuilt and replaced injectors problems
Replies: 16
Views: 11431

I am going to reinstall the newly rebuilt injectors with new heat shields this weekend and decreased the injector timing and then see what everything sounds like. I think the injector pump was set to far advanced for the new injectors. If they still sound like crap I will reinstall the old injectors...
by jethrobodean
Thu Sep 03, 2009 10:51 pm
Forum: VW Diesel (General)
Topic: rebuilt and replaced injectors problems
Replies: 16
Views: 11431

bother with pop-testing
Does everybody have a diesel injector pop tester in there garage?
how many diesels do you have to own before you build your own?
by jethrobodean
Thu Sep 03, 2009 8:11 pm
Forum: VW Diesel (General)
Topic: rebuilt and replaced injectors problems
Replies: 16
Views: 11431

I am about to take apart the leaky injector and re-cleaning it and put back together. Using new heat Shields installing the injectors again but this time backing the injection pump timing off and seeing if it quiets the new injectors down. Anybody around here in Southern Wisconsin that can pop test ...
by jethrobodean
Thu Sep 03, 2009 7:14 pm
Forum: VW Diesel (General)
Topic: rebuilt and replaced injectors problems
Replies: 16
Views: 11431

yes bought noozles from prothe on ebay. No didnt check break pressure didnt have equipment to do so. Sanded mating surfaces to clean them with wet 1500 grit put all of them together except one ( one that leaked) with anti seize cranked them down together with wrenches no torque wrench. HIgher idle w...
by jethrobodean
Thu Sep 03, 2009 1:56 pm
Forum: VW Diesel (General)
Topic: rebuilt and replaced injectors problems
Replies: 16
Views: 11431

rebuilt and replaced injectors problems

Little history 82 VW naturally aspirated. Given to my son with 207,000 miles. Little history known about it. Was averaging 39 mpg city and Hwy. loosened the injector pump and advanced it slightly with no noticeable increase in idle. Then we loosened the injector lines to take the tension off of them...
by jethrobodean
Thu Sep 03, 2009 1:00 pm
Forum: VW Diesel (General)
Topic: Heat shields? change everytime?
Replies: 8
Views: 3365

I am going to need further injector advice. I am going to start a new thread.
by jethrobodean
Thu Sep 03, 2009 12:25 pm
Forum: VW Diesel (General)
Topic: Heat shields? change everytime?
Replies: 8
Views: 3365

how do you know if they do not seat correctly? do they leak?
by jethrobodean
Thu Sep 03, 2009 9:32 am
Forum: VW Diesel (General)
Topic: Heat shields? change everytime?
Replies: 8
Views: 3365

Heat shields? change everytime?

I just installed newly rebuilt injectors and new heat shields. Two of the injectors are leaking and need to be pulled apart again. Do I need replace the heat shields again?
by jethrobodean
Tue Sep 01, 2009 3:09 pm
Forum: VW Diesel (General)
Topic: injector fuel return lines
Replies: 9
Views: 2828

injector fuel return lines

Hello all. I will be performing a injector rebuild and glow plug replacement next weekend. I have been reading all the how too's and have all the necessary parts and tools lined up for the project. The only thing that has worried me is taking off the old return lines and reusing them. Are they just ...