setting injector pump timing by ear

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greg lousy
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Re: setting injector pump timing by ear

Post by greg lousy »

Setting IP timing while running is the funnest work I've ever done on a car.

"exactly just before marbling" seemed, with my tweaking, to be kind of a maximum power setting. I think I was doing a little better mileage wise retarded a smidge more. Does this sound right?

Also, I gotta ask. What exactly is making that marbling sound?
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TylerDurden
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Re: setting injector pump timing by ear

Post by TylerDurden »

greg lousy wrote:Also, I gotta ask. What exactly is making that marbling sound?
Diesel knock is the hi pressure event occurring before TDC.

Image

http://enginecombustion.blogspot.com/
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surfcam
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Re: setting injector pump timing by ear

Post by surfcam »

Boy O boy a picture is a 1000 words. It looks like that poor engine is trying to go backwards.
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greg lousy
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Re: setting injector pump timing by ear

Post by greg lousy »

this is the part where I pretend to be smart enough to make sense of that graph
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TylerDurden
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Re: setting injector pump timing by ear

Post by TylerDurden »

The linked article is thorough, but for the tl;dr folks:
The term premixed combustion refers to the rapid premixed combustion of a portion of the fuel injected during the ignition delay period. This period is indicated as b→c in Figure 2 [fig]. This portion of the fuel would have undergone atomization, evaporation, and the pre-ignition chemical reactions. It would also have mixed with air to form a fuel-rich mixture that is ready to ignite once the proper temperature (autoignition temperature) is reached. When autoignition occurs, the premixed fuel burns at a very high rate, producing high temperature and high rates of pressure rise in the combustion chamber. The rate of premixed burning is governed mainly by chemical kinetics.

The characteristic noise of the diesel engine is also associated with this premixed burn phase. It is generally accepted that the rate of pressure rise resulting from the premixed combustion is proportional to the noise intensity in diesel engines.
Have a nice day.


'91 Jetta ECOdiesel TD - clean & complete (less motor/tranny) for sale

'82 Westy Vanagon 1.9 N/A - 23.5mpg
'86 Jetta TD - 45-50mpg
'81 Dasher Wagon 1.6 N/A - 52mpg
'84 Wasserboxer - DOA, parts donor
'94 Passat wagon VR6
'03 Jetta TDI wagon 230K, 52.3mpg
'89 Jetta N/A - 51mpg
'82 Caddy 1.6 N/A - Sold
Quantum-man
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Re: setting injector pump timing by ear

Post by Quantum-man »

Strictly speaking the graph is referring to a DI engine. IDI with swirl likely to be different.
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TylerDurden
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Re: setting injector pump timing by ear

Post by TylerDurden »

Maybe in flame pattern nuances....

They all go knock-knock.
Have a nice day.


'91 Jetta ECOdiesel TD - clean & complete (less motor/tranny) for sale

'82 Westy Vanagon 1.9 N/A - 23.5mpg
'86 Jetta TD - 45-50mpg
'81 Dasher Wagon 1.6 N/A - 52mpg
'84 Wasserboxer - DOA, parts donor
'94 Passat wagon VR6
'03 Jetta TDI wagon 230K, 52.3mpg
'89 Jetta N/A - 51mpg
'82 Caddy 1.6 N/A - Sold
surfcam
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Re: setting injector pump timing by ear

Post by surfcam »

I wonder if it's possible for a diesel to turn over backwards like gas engines sometimes do?
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Re: setting injector pump timing by ear

Post by air-cooled or diesel »

usually caused by too far spark advance
30dodgeboy
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Re: setting injector pump timing by ear

Post by 30dodgeboy »

Has anyone put a timing light on (or dial indicated their pump of) their engine after setting it to the point just short of where it sounds like marbles? Just curious what number of degrees advance it was at. I do understand that it will vary some from engine to another due to tolerances.
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Re: setting injector pump timing by ear

Post by TylerDurden »

Some folks attest that ~12 degrees BTDC is common for start of injection.

The piezo-pickups for timing lights are available on Amazon or ebay.
Have a nice day.


'91 Jetta ECOdiesel TD - clean & complete (less motor/tranny) for sale

'82 Westy Vanagon 1.9 N/A - 23.5mpg
'86 Jetta TD - 45-50mpg
'81 Dasher Wagon 1.6 N/A - 52mpg
'84 Wasserboxer - DOA, parts donor
'94 Passat wagon VR6
'03 Jetta TDI wagon 230K, 52.3mpg
'89 Jetta N/A - 51mpg
'82 Caddy 1.6 N/A - Sold
30dodgeboy
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Re: setting injector pump timing by ear

Post by 30dodgeboy »

Thanks again TylerDurden!

I set mine to 0.95mm and then put a light on it. The dial was at 10 degrees when the marks lined up. It also proved my suspicion - the timing advance is not operating when I revved the engine. That is another job for when I get some time, besides a compression check and flywheel TDC mark verification while I have the injectors out.

Are the TDC marks on the flywheel typically pretty accurate? Just wondering, but I will set the timing by ear next opportunity I have.
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Re: setting injector pump timing by ear

Post by Quantum-man »

Dodgeball,
It could be that at idle the pump is already fully advanced, especially if you have raised internal pump pressure, and advance spring is weak through age. Try pulling advance lever with engine off and compare it's stiffness with pulling at idle
Ooops make that Dodgeboy :lol:
"I'm not here to help... I'm here to Pro-Volke"

Be like meeee...Drive a Quantum TD
...The best work-horse after the cart...

Quantae grow on you...but Rabbits are like roses...
... girls like em ;o)

Only one Darwin, Einstein, Poe and Verne.
That is why if you listen, you will learn:
From the one and only Quantum-man,
Who sees the worms from outside of the can.

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30dodgeboy
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Re: setting injector pump timing by ear

Post by 30dodgeboy »

Thanks for the reply Q-man. I did not have time to measure the pump pressure yet, but I am willing to bet it is low. I know for certain that the cold start handle pulls out the same whether the engine is running or not.
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Re: setting injector pump timing by ear

Post by Quantum-man »

30dodgeboy wrote:Thanks for the reply Q-man. I did not have time to measure the pump pressure yet, but I am willing to bet it is low. I know for certain that the cold start handle pulls out the same whether the engine is running or not.
Is it harder to pull than to push back in?
"I'm not here to help... I'm here to Pro-Volke"

Be like meeee...Drive a Quantum TD
...The best work-horse after the cart...

Quantae grow on you...but Rabbits are like roses...
... girls like em ;o)

Only one Darwin, Einstein, Poe and Verne.
That is why if you listen, you will learn:
From the one and only Quantum-man,
Who sees the worms from outside of the can.

7 Quantae in 20 years; 4 dead and 3 TD's still alive [2 wagons & 1 fastback] oh and a GTD :o)
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