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leaky cam cover

Posted: Sat Oct 30, 2010 4:20 pm
by jolotter
My 1.6TD is mounted at the stock 55degs. The cam cover leaks oil making a mess wherever I go. I've replaced the cork and rubber gaskets with the one piece rubber one but the oil continues to drip out. Can anyone help me?

Posted: Sat Oct 30, 2010 9:40 pm
by Fatmobile
Sure it's not the oil fill cap?
Those gaskets get brittle.

Posted: Sat Oct 30, 2010 9:41 pm
by coke
Could also be the valve cover was over tightened and is slightly warped, not allowing the sealing surfaces to seal.

Posted: Sun Oct 31, 2010 10:07 am
by caveman
coke wrote:Could also be the valve cover was over tightened and is slightly warped, not allowing the sealing surfaces to seal.
Very good chance of this. The cover leaks over the years, people tighten up the nuts to the point that the cover and tension bars get so warped that replacing the gasket does nothing. Take the cover off flatten it and the bars. Place a little silicone at the corners of the half round seal [the long thin one] .Also make sure the 8 studs are tightened all the way into the head.

leaky leaky

Posted: Tue Nov 30, 2010 3:49 am
by bc
I just finally used a gasket sealant to avoid this problem.. Seems to be holding.

Re: leaky cam cover

Posted: Sat Jan 14, 2012 3:58 am
by Kevin
This has been talked about quite a bit. My personal opinion is to use Yamabond #4 or equiv, but only on the cam end plugs and only if they are new. If they are removed for any reason or otherwise come loose during disassembly, don't bother reusing an old hardened piece of rubber because it will leak again every time. It may be a day or a year, but they will never seal. On the gasket, put it on dry and it can be reused indefinately.