1981 1.6D rabbit freshening
Moderator: Fatmobile
Re: 1981 1.6D rabbit freshening
On a 1.6, it's really, really easy to tell where TDC is located.
If you look at the front crank pully, look for the dimple. If you align the dimple so it's at the 7:30 position with the two corresponding bolt holes aligned to run straight up the cylinder bore of the block, that is TDC.
See the pic below. If you counter clockwise rotate the crank just a tad to get the dimple to align at the 7:30 position, that's TDC (note that the dimple is currently at the 9:00 position).
If you look at the front crank pully, look for the dimple. If you align the dimple so it's at the 7:30 position with the two corresponding bolt holes aligned to run straight up the cylinder bore of the block, that is TDC.
See the pic below. If you counter clockwise rotate the crank just a tad to get the dimple to align at the 7:30 position, that's TDC (note that the dimple is currently at the 9:00 position).
Everybody else lists their cars here - but not me.
I have too many to count
I have too many to count
-
- Diesel Freak
- Posts: 105
- Joined: Mon Nov 15, 2010 7:32 am
- Location: fort wayne, IN
Re: 1981 1.6D rabbit freshening
This is a CK 1.5 is it the same?
-
- Diesel Freak
- Posts: 105
- Joined: Mon Nov 15, 2010 7:32 am
- Location: fort wayne, IN
Re: 1981 1.6D rabbit freshening
Did an interesting thing today
I'm not entirely sure it will act correctly but since it's going to have my rear disc setup gotta have my NOS 3/15 proportioning valves:laugh: Now the big question is will the stock "Westy" fender mounted prop valve cause me any problems. I know they can be tuned down, I just cant remember how.
I'm not entirely sure it will act correctly but since it's going to have my rear disc setup gotta have my NOS 3/15 proportioning valves:laugh: Now the big question is will the stock "Westy" fender mounted prop valve cause me any problems. I know they can be tuned down, I just cant remember how.
-
- Turbo Charger
- Posts: 303
- Joined: Wed Nov 16, 2005 6:34 pm
- Location: Bloomington, IN
Re: 1981 1.6D rabbit freshening
How did you wash out your engine bay? Pressure washer with a specific solvent or cleaner?
- Mike Harpring
'85 VW Jetta NA Diesel/WVO
'85 VW Jetta NA Diesel/WVO
-
- Diesel Freak
- Posts: 105
- Joined: Mon Nov 15, 2010 7:32 am
- Location: fort wayne, IN
Re: 1981 1.6D rabbit freshening
a combination of Simple Green and Greased Lightning and a pressure washer Oh and a toothbrush
-
- Diesel Freak
- Posts: 105
- Joined: Mon Nov 15, 2010 7:32 am
- Location: fort wayne, IN
Re: 1981 1.6D rabbit freshening
Engine in! woohoo
-
- Diesel Freak
- Posts: 105
- Joined: Mon Nov 15, 2010 7:32 am
- Location: fort wayne, IN
Re: 1981 1.6D rabbit freshening
Homework from today
Re: 1981 1.6D rabbit freshening
Did you find if the dimple in the front crank pully on the 1.5's align's the same for TDC as the dimple location on the 1.6's? I would believe so, but have never worked on a 1.5.
Everybody else lists their cars here - but not me.
I have too many to count
I have too many to count
-
- Diesel Freak
- Posts: 105
- Joined: Mon Nov 15, 2010 7:32 am
- Location: fort wayne, IN
Re: 1981 1.6D rabbit freshening
It appears to be in the same spot, I am not 100% on the mark on the flywheel but very very close. Crank always seems to move just a hair when I tension everything. I'm not hitting anything but the pointer on the tranny is very slightly to the left of the 0 on the flywheel. Hopefully it eill fire when the time comes
-
- Global Moderator
- Posts: 7566
- Joined: Wed Oct 30, 2002 10:28 pm
- Location: north central Iowa
Re: 1981 1.6D rabbit freshening
Leaving the injection pump pin in when tightening everything up?
'91 Golf gasser converted to a 12mm pump, M-TDI.
'84 1.6TD Rabbit with a VNT-15 turbo, still setup to run on vegetable oil.
'84 GTI with 1.7TD pistons and intercooled.
2003 TDI wagon
2000 TDI Jetta.
'84 1.6TD Rabbit with a VNT-15 turbo, still setup to run on vegetable oil.
'84 GTI with 1.7TD pistons and intercooled.
2003 TDI wagon
2000 TDI Jetta.
-
- Diesel Freak
- Posts: 105
- Joined: Mon Nov 15, 2010 7:32 am
- Location: fort wayne, IN
Re: 1981 1.6D rabbit freshening
Yes injection pump is in while tightening it all down
-
- Global Moderator
- Posts: 7566
- Joined: Wed Oct 30, 2002 10:28 pm
- Location: north central Iowa
Re: 1981 1.6D rabbit freshening
pump pin ya know the pump sprocket locking pin.
'91 Golf gasser converted to a 12mm pump, M-TDI.
'84 1.6TD Rabbit with a VNT-15 turbo, still setup to run on vegetable oil.
'84 GTI with 1.7TD pistons and intercooled.
2003 TDI wagon
2000 TDI Jetta.
'84 1.6TD Rabbit with a VNT-15 turbo, still setup to run on vegetable oil.
'84 GTI with 1.7TD pistons and intercooled.
2003 TDI wagon
2000 TDI Jetta.
-
- Diesel Freak
- Posts: 105
- Joined: Mon Nov 15, 2010 7:32 am
- Location: fort wayne, IN
Re: 1981 1.6D rabbit freshening
Yeah Fatmobile it is in, but no matter how hard I try it wants to do this
I also re-worked the rear disc setup so that it would clear the shifter mechanism
I also re-worked the rear disc setup so that it would clear the shifter mechanism
Re: 1981 1.6D rabbit freshening
Personally, I've never concerned myself with a flywheel moving this little bit when tensioning the belt. It is ever so close to TDC, that in reality, it probably doesn't make much of a difference in the real world. Just make sure you rotate the engine at least two revolutions with a wrench on the crank bolt before using the starter to turn it over. Make sure there's no hard resistance inside the engine with valves/pistons hitting each other.bigger daddy wrote:Yeah Fatmobile it is in, but no matter how hard I try it wants to do this
Everybody else lists their cars here - but not me.
I have too many to count
I have too many to count
-
- Diesel Freak
- Posts: 105
- Joined: Mon Nov 15, 2010 7:32 am
- Location: fort wayne, IN
Re: 1981 1.6D rabbit freshening
I may leave it as such (although I'd love it to be perfect) Everything rotates clear no valve/piston hanging