Oil Pan Removal 1991 MK2 Jetta 1.6 Diesel

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Thomas M
Diesel Freak
Posts: 158
Joined: Sat Dec 11, 2004 5:54 pm
Location: Vancouver, WA

Oil Pan Removal 1991 MK2 Jetta 1.6 Diesel

Post by Thomas M »

Engine info below.

I want to remove the oil pan and inspect the sump, oil pump and crankshaft area. I'm not finding any details on this in Bentley's.
It looks like there should be a couple more bolts near the transmission (green arrow) behind the plate (red arrow) which is held on to the tranny housing by the two bolts.

Is this correct???
Image
:roll: 1991 Mk2 Jetta non-turbo, 1.6 Diesel, engine code ME, hydraulic lifters,
5 Speed 020 AWY 04120 Transmission
320,000 miles, Original Owner; Vancouver, WA

Located in: Vancouver, Washington
Still Looking for Engine Rebuild Options in Portland, Or Area as of August, 2021
82vdub
Turbo Charger
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Re: Oil Pan Removal 1991 MK2 Jetta 1.6 Diesel

Post by 82vdub »

There should be two bolts in the aluminum seal carrier that's on both the front and rear of the motor. They are there.
Everybody else lists their cars here - but not me.

I have too many to count
Thomas M
Diesel Freak
Posts: 158
Joined: Sat Dec 11, 2004 5:54 pm
Location: Vancouver, WA

Re: Oil Pan Removal 1991 MK2 Jetta 1.6 Diesel

Post by Thomas M »

CLUTCH COVER WITH GASKET
The seal was a little swollen, but it clung to the plate just good enough to place it in position. Not leak proof, but ok to keep dirt out. Not much oil there so I think I can assume that the rear seal is not too bad off for 290,000 miles.
Image


2 DIFFICULT BOLTS (poor photos due to tight quarters)
Not quite able to approach straight on due to tranny housing in the way......but not too difficult.....theoretically !!
Image


CLUTCH VIEW WITH COVER OFF
I think that's a rotating part in there....should be the clutch assembly or some such.
Image
:roll: 1991 Mk2 Jetta non-turbo, 1.6 Diesel, engine code ME, hydraulic lifters,
5 Speed 020 AWY 04120 Transmission
320,000 miles, Original Owner; Vancouver, WA

Located in: Vancouver, Washington
Still Looking for Engine Rebuild Options in Portland, Or Area as of August, 2021
Tac
Turbo Charger
Posts: 214
Joined: Mon Jun 25, 2007 3:18 pm
Location: North Central Connecticut

Re: Oil Pan Removal 1991 MK2 Jetta 1.6 Diesel

Post by Tac »

1/4 Inch swivel socket and a 1 foot 1/4 inch extension does wonders for me.

Tom
1991 Jetta 1.6 ME N/A.
Fatmobile
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Re: Oil Pan Removal 1991 MK2 Jetta 1.6 Diesel

Post by Fatmobile »

Right a 1/4" drive, 10mm swivel socket,.. not a swivel and seperate socket.
'91 Golf gasser converted to a 12mm pump, M-TDI.
'84 1.6TD Rabbit with a VNT-15 turbo, still setup to run on vegetable oil.
'84 GTI with 1.7TD pistons and intercooled.
2003 TDI wagon
2000 TDI Jetta.
82vdub
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Re: Oil Pan Removal 1991 MK2 Jetta 1.6 Diesel

Post by 82vdub »

I've accessed them with a separate socket and separate swivel and extension. I don't own any type of the socket/swivel parts (yet).
Everybody else lists their cars here - but not me.

I have too many to count
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