Oil Pan Replacement Tricks??

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Thomas M
Diesel Freak
Posts: 158
Joined: Sat Dec 11, 2004 5:54 pm
Location: Vancouver, WA

Oil Pan Replacement Tricks??

Post by Thomas M »

I'll be working under the car with the front end up on ramps.

I know I have to be careful replacing the bolts so they don't strip out.
I guess the ones near the tranny can be a problem???

Are there any tricks in replacing the pan and gasket to make the job a little easier????
:roll: 1991 Mk2 Jetta non-turbo, 1.6 Diesel, engine code ME, hydraulic lifters,
5 Speed 020 AWY 04120 Transmission
320,000 miles, Original Owner; Vancouver, WA

Located in: Vancouver, Washington
Still Looking for Engine Rebuild Options in Portland, Or Area as of August, 2021
bscutt
Turbo Charger
Posts: 1720
Joined: Mon Mar 10, 2003 4:49 pm
Location: Springfield, VA

Re: Oil Pan Replacement Tricks??

Post by bscutt »

It's been over a decade since i did one but used a bit of gasket sealer to secure the gasket to the pan and then put the pan in place with a few bolts to get it positioned. A line long extension for a ratchet (1/4 inch) works nice to get up in there. Beyond that it's just wrestling with it enough and yes those two bolts by the transmission are not fun. The long skinny extension can help get the bolts started, just no ratchet until they get started. Mine was all MK1 stuff, not sure if the MKII has less working room
Bob

'06 Jetta TDI
'82 Rabbit 1.6NA
Honda, 99 GMC Suburban, '41 Chevy Coupe
greg lousy
Turbo Charger
Posts: 230
Joined: Thu Apr 05, 2012 12:22 am
Location: Rhode Island

Re: Oil Pan Replacement Tricks??

Post by greg lousy »

next time I do one i'm replacing those ones near the tranny with allen or phillips heads... do myself a future favor.
I think I held pan in place with a jack at first... also, heavy duty gaskets are available, and are much harder to rip when things get awkward
Various vehicles in various states
Fatmobile
Global Moderator
Posts: 7564
Joined: Wed Oct 30, 2002 10:28 pm
Location: north central Iowa

Re: Oil Pan Replacement Tricks??

Post by Fatmobile »

The 2.0 ABA gasser blocks use a rubber oil pan gasket.
It fit's our Rabbits.
'91 Golf gasser converted to a 12mm pump, M-TDI.
'84 1.6TD Rabbit with a VNT-15 turbo, still setup to run on vegetable oil.
'84 GTI with 1.7TD pistons and intercooled.
2003 TDI wagon
2000 TDI Jetta.
bscutt
Turbo Charger
Posts: 1720
Joined: Mon Mar 10, 2003 4:49 pm
Location: Springfield, VA

Re: Oil Pan Replacement Tricks??

Post by bscutt »

That's good to know (ABA rubber gaskets) Last one I did was on my '80 Rabbit which I sold about 10 years ago. gasket was made of a material that was cork with rubber impregnated in it which sealed nicely but also took to some gasket sealer well, allowing it to stick to the pan perfectly. And I may well have also used a small jack to hold it up too
Bob

'06 Jetta TDI
'82 Rabbit 1.6NA
Honda, 99 GMC Suburban, '41 Chevy Coupe
Thomas M
Diesel Freak
Posts: 158
Joined: Sat Dec 11, 2004 5:54 pm
Location: Vancouver, WA

Re: Oil Pan Replacement Tricks??

Post by Thomas M »

On this rare occasion, it came off and was replaced without a hitch. No special tricks required. Just lots of care !!

????????

Thanks for the tips folks !!!
:roll: 1991 Mk2 Jetta non-turbo, 1.6 Diesel, engine code ME, hydraulic lifters,
5 Speed 020 AWY 04120 Transmission
320,000 miles, Original Owner; Vancouver, WA

Located in: Vancouver, Washington
Still Looking for Engine Rebuild Options in Portland, Or Area as of August, 2021
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