Outer Intermediate Shaft Bearing Replacement Engine In Vehicle

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Thomas M
Diesel Freak
Posts: 158
Joined: Sat Dec 11, 2004 5:54 pm
Location: Vancouver, WA

Outer Intermediate Shaft Bearing Replacement Engine In Vehicle

Post by Thomas M »

Can the outer intermediate shaft bearing (the one nearest to the pulley) be replaced with the engine in the vehicle??

Reading around I somehow got the idea that this might be possible.

Comments????
:roll: 1991 Mk2 Jetta non-turbo, 1.6 Diesel, engine code ME, hydraulic lifters,
5 Speed 020 AWY 04120 Transmission
320,000 miles, Original Owner; Vancouver, WA

Located in: Vancouver, Washington
Still Looking for Engine Rebuild Options in Portland, Or Area as of August, 2021
TylerDurden
Turbo Charger
Posts: 1285
Joined: Tue Dec 22, 2009 1:01 pm
Location: Michigami, USA

Re: Outer Intermediate Shaft Bearing Replacement Engine In Vehicle

Post by TylerDurden »

Ja, I recall reading it can be done.

I've only done them with the engine out, but they weren't that tough... you might need to lift/drop the engine enough to clear, but still might be easier than a full motorectomy.
Have a nice day.


'91 Jetta ECOdiesel TD - clean & complete (less motor/tranny) for sale

'82 Westy Vanagon 1.9 N/A - 23.5mpg
'86 Jetta TD - 45-50mpg
'81 Dasher Wagon 1.6 N/A - 52mpg
'84 Wasserboxer - DOA, parts donor
'94 Passat wagon VR6
'03 Jetta TDI wagon 230K, 52.3mpg
'89 Jetta N/A - 51mpg
'82 Caddy 1.6 N/A - Sold
Fatmobile
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Joined: Wed Oct 30, 2002 10:28 pm
Location: north central Iowa

Re: Outer Intermediate Shaft Bearing Replacement Engine In Vehicle

Post by Fatmobile »

You might not have to pull the whole engine out but you will have to drop the engine down far enough that you can slide the I-shaft out.
It's long and will hit the frame if you try with the engine in and you can't change them with the shaft in.
'91 Golf gasser converted to a 12mm pump, M-TDI.
'84 1.6TD Rabbit with a VNT-15 turbo, still setup to run on vegetable oil.
'84 GTI with 1.7TD pistons and intercooled.
2003 TDI wagon
2000 TDI Jetta.
Thomas M
Diesel Freak
Posts: 158
Joined: Sat Dec 11, 2004 5:54 pm
Location: Vancouver, WA

Re: Outer Intermediate Shaft Bearing Replacement Engine In Vehicle

Post by Thomas M »

So, do the bearings come out with the shaft?

The inner must come out with the shaft. How about the one near the pulley???
:roll: 1991 Mk2 Jetta non-turbo, 1.6 Diesel, engine code ME, hydraulic lifters,
5 Speed 020 AWY 04120 Transmission
320,000 miles, Original Owner; Vancouver, WA

Located in: Vancouver, Washington
Still Looking for Engine Rebuild Options in Portland, Or Area as of August, 2021
Fatmobile
Global Moderator
Posts: 7564
Joined: Wed Oct 30, 2002 10:28 pm
Location: north central Iowa

Re: Outer Intermediate Shaft Bearing Replacement Engine In Vehicle

Post by Fatmobile »

No the bearing don't fall out.
They are actually bushings like cam bearings on the old V8's. Pressed into the block.
The one near the pully comes out (actually in) pretty easy.
I have a round rod, ground like a chisel. I put a rag through the bearing then tap around the bearing until it falls in.
The rag keeps it from going far.
Turn it sideways and yank it out.
'91 Golf gasser converted to a 12mm pump, M-TDI.
'84 1.6TD Rabbit with a VNT-15 turbo, still setup to run on vegetable oil.
'84 GTI with 1.7TD pistons and intercooled.
2003 TDI wagon
2000 TDI Jetta.
TylerDurden
Turbo Charger
Posts: 1285
Joined: Tue Dec 22, 2009 1:01 pm
Location: Michigami, USA

Re: Outer Intermediate Shaft Bearing Replacement Engine In Vehicle

Post by TylerDurden »

The inner can be removed with diy tools.

viewtopic.php?f=8&t=771&p=88029&#p88029
Have a nice day.


'91 Jetta ECOdiesel TD - clean & complete (less motor/tranny) for sale

'82 Westy Vanagon 1.9 N/A - 23.5mpg
'86 Jetta TD - 45-50mpg
'81 Dasher Wagon 1.6 N/A - 52mpg
'84 Wasserboxer - DOA, parts donor
'94 Passat wagon VR6
'03 Jetta TDI wagon 230K, 52.3mpg
'89 Jetta N/A - 51mpg
'82 Caddy 1.6 N/A - Sold
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