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2003 Golf tdi - Check Engine Light

Posted: Wed Sep 13, 2006 7:46 pm
by BlueJay83
Diesel fans,

Just sold the '83 Rabbit for an '03 tdi Golf. I've had it for 1 tank of diesel (650 miles) and the check engine light comes on. I am not a fan of the dealer having had my trusty Bentleys to steer me in the right direction, but I don't even have one yet for the Golf.

Any suggestions on what to check 1st? I reset the existing K&N filter in the filter housing. Checked what appears to be O2 sensor (3) connectors coming off of the air filter box and made sure nothing else exhaust or environmental was loose for starters.

Any assistance would be appreciated!

Brad
'03 Golf tdi
Delaware

Posted: Fri Sep 15, 2006 9:44 pm
by bscutt
The most common cause I've seen is where the gas cap is not tight, it triggers the check engine light due to a fault in the evaporative emission control system.

I was told to tighten the cap until at least 3 clicks are heard. If you haven't been doing that it's an easy fix.

If not, you're probably going to need someone with an OBDII code reader and the VW troubleshooting guide. Could be an EGR valve (sticking/leaking?), I believe the later TDIs have one.

'03 Golf tdi Check Engine Light

Posted: Fri Sep 15, 2006 10:16 pm
by BlueJay83
Bob,

Thanks for the advice, and I'm afraid it's the latter as I've torqued down that fuel cap over 3 clicks twice already. I'll get out the newly purchased Bentley's and troubleshoot the EGR valve!

Thanks again,
Brad

'03 Golf tdi

Posted: Sat Sep 16, 2006 12:41 am
by coke
You can trouble shoot the EGR valve by going in the computer with VAG-COM and disabling it per the TDICLUB faq, and blocking off the pipe for the EGR valve. :)

Posted: Fri Mar 23, 2007 1:31 am
by cooky
this might sound strange check you back brake lights to see of any bulbs are out


when i get the check engine its a blown brake bulb :D :D

Posted: Fri Mar 23, 2007 8:59 pm
by coke
Oh yeah, if you have a check engine light due to a mechanical fault or a bad sensor or whatever, be prepared to take it to a dealer to have them CLEAR the light .. so you might as well take it in to find out what set it off, because they'll have to clear it after you fix the problem. Trust me, I know this first hand. :)

Posted: Sun Mar 25, 2007 5:55 am
by cooky
when mine came on when i fixed the problem the light went off :D

2001 TDI Beetle Low Power/Low Speed

Posted: Wed Nov 21, 2007 8:54 am
by scooter
My 2001 TDI Beetle has a top speed of 75 mph and will not go past 3000
RPM....can't hear the Turbo spool up either. Is there something common
that causes (tells) the turbo to not spool up...or is it the Turbo itself inop? :( :(